Project Overview
Signed in March 2024 and meticulously manufactured over five months, the ATHI automatic molding line was successfully shipped in August 2024. Before shipment, ATHI completed all installation and commissioning tasks in the workshop. Additionally, We provided detailed installation manuals and intuitive instructional videos to ensure seamless operation for the client. These preparations enabled the client to conduct pre-assembly, reducing on-site installation time by approximately 35%. Our engineering team subsequently completed the final commissioning within an exceptional 20-day timeframe, ensuring rapid production readiness. This project highlights ATHI’s proven expertise in delivering complex industrial solutions.
Production Line Specifications
The molding line spans 70m (L) × 20m (W) × 6m (H) and integrates advanced automation for high-efficiency foundry operations. Key components include:
1. AT427 Fully Automated Flaskless Horizontal Molding Machine
- Power rating: 22kW
- Production capacity: 60 molds/hour
- Mold dimensions: 700×700×130-180mm
- Hydraulic Start System Operation
2. Automated Mold Transfer System
- Seamless mold transportation, minimizing manual handling
- Enhances automation and production efficiency
3. Sand Processing System
- Capacity: 20 tons/hour
- Complete sand recycling with a 98% material reuse rate
- EPA-compliant dust control, adhering to stringent environmental regulations
4. Ancillary Systems
- Secondary cooling system
- 0.45-ton Medium Frequency Induction Furnace
- Manual pouring system (optimized for 700×700mm molds)
- Complete set of sandboxes and molds
Technical Highlights
The AT427 molding machine represents cutting-edge foundry technology, combining hydraulic precision with automated efficiency to deliver consistent, high-quality sand molds. The integrated sand reclamation system reduces material costs through recycling while ensuring compliance with advanced dust suppression measures, adhering to strict environmental standards. This comprehensive production solution has been engineered to maximize throughput while maintaining precision across all manufacturing stages.
The successful deployment of this system reinforces ATHI’s position as a provider of complete, turnkey manufacturing solutions for the modern foundry industry. Our engineering team stands ready to deliver continuous technical support and optimization services as required.
