Customer Requirements
The client is a gray and ductile iron jobbing shop producing quality castings ranging in size from one pound to 5,000 pounds for a wide variety of industries. They want to improve cost efficiency. Sand reclamation can dramatically reduce new sand purchases and disposal costs. In addition, it can cut back on binder and catalyst usage with no ill effect.
Here are some other requirements:
- Boiling cooling bed: 1 pcs.
- Fine hexagonal screen: 1 pcs.
- Hanging magnetic separator: 1 pcs.
- Molding machine: Z145W 6 pcs.
- Sand mixer: 2 pcs.
ATHI solution
Our engineers customize Sand Reclamation Production Line for the client according to their requirements. The Sand Reclamation Production Line is a vortex centrifugal mechanical regeneration device. The old sand falls on a high-speed rotating regeneration disc through the quantitative device and is thrown to the surrounding wear-resistant rings under the action of centrifugal force. Repeated friction and collision between the sand particles and the wear-resistant rings and between the sand particles form an adhesive film on the surface of the sand particles.
After removal, the reclaimed sand falls off the wear ring and the regeneration disc. At the same time, the fan on the same axis as the regeneration disc blows upward, forming a solid air stream to boil, winnow, and remove the adhesive film and dust from the falling sand. To obtain recycled sand that meets process requirements. After the treatment of the old sand, the content of dead clay is low, the amount of new sand added is small, the wet sand strength of the molding sand after mixing is high, and the fluidity is good.
Advantages of Sand Reclamation Production Line
Realizing the mechanization of the sand reclamation treatment process is an essential part of casting production. The quality of the molding (core) sand reclamation directly affects the improvement of the quality and output of the casting production and the reduction of costs. Due to the complex sand reclamation treatment process, the clay sand processing and transportation workload are enormous, and the environment is very harsh, so mechanization of the sand reclamation treatment process is an essential part of casting production. The main task of the sand reclamation department is to provide qualified molding sand and core sand for the core molding department.
ATHI can accept customized projects of green sand reclamation production lines from 10T/H to 120T/H. Before we quote your company, we need to know the following procurement parameters:
1. What type of casting
2. The size of the casting
3. The maximum weight of the casting
4. What is the annual output?
Please send your detailed inquiry to our team.
