V Process Casting Moulding Line

V-method moulding is also named vacuum-sealed casting moulding. The whole casting production line is divided into the sand processing and moulding units. The application range includes the Automotive industry, Construction Machinery, Machine tool industry, Mining machinery, cement machinery, Petroleum Machinery, Sanitary ware industry, etc. Different V method moulding production lines can be designed according to customers’ actual production requirements.

athi b process casting moulding line

Product Categories

PRODUCT FEATURE

  • Castings have high dimensional accuracy, precise contours, and a smooth surface.
  • High metal utilization. Improve metal utilization, steel castings can be increased by 20%, and iron castings can be increased by 25%.
  • Simple equipment and low investment. In addition to the addition of a vacuum pump and a particular sandbox, the other equipment of the V method moulding is relatively simple. The sand mixer and some auxiliary equipment can be omitted, the investment cost is low, and the equipment maintenance is convenient.
  • Save raw materials and power. Because the V method uses dry sand, it is easy to shake off the sand, and the sand recovery rate can reach more than 95%. The V method molding uses less power, only 60%, than the green sand method and can reduce labor by 35%.
  • The service life of the pattern and the sandbox is long. Because plastic film protects the pattern, the drafting force is minimal, there is only slight vibration, and it is not affected by high temperature and high pressure, so the pattern is not easy to deform and damage.
  • Improve the working environment

PRODUCT IMAGES

TECHNICAL PARAMETER

Internal size of molding box

(mm)

Molding efficiency

(mold/h)

Annual output

Sand processing capacity

(t/h)

Products

2000×1400×320/360mm

8~10

10,000

5

rear axle, brake drum, counterweight

1200×1200×250/300mm

1200×1200×400/450mm

1200×1200×600/600mm

5~7

10,000

5

wear resistant steel castings, steel gratings

1600×1250×500/300mm

2800×2000×350/350mm

6

10,000

5~10

single piece and small batch of castings

1750×1600×650/450mm

5~10

10,000

5~10

gray iron castings, counterweight for forklifts, loaders

1000×630×150/150mm

1000×800×150/150mm

10~15

600~1,000

5

stainless steel castings, such as acid resistant pump 

impeller

2000×1600×360/310mm

10

30,000

35~40

rear axle for trucks

3100×1900×450/450mm
3100×1900×350/550mm

20

50,000

50

steel castings for railway parts, bottom bolster, side frame

ATHI ADVANTAGE

  • Thirty years of production and design experience in Foundry.
  • Equipment gets the international certification: CE, ISO14001, ISO9001, TUV, BV.
  • Get a government-granted endorsement of trust. ATHI is trustworthy.
  • All designs adopt 3D Design.
  • OEM&ODM factory, High-quality after-sales service.
  • The equipment is environmentally friendly, safe, and cost-effective.
  • All adopt general parts, easy to buy and replace.
  • Exported to more than 80 countries and regions in the world
  • Domestic certificate: AAA corporate certificate (The first AAA enterprise in Qingdao).

                                                                               Learn More

FAQ

Before we quote your company, we need to know the following procurement parameters:

  1. What type of casting
  2. The size of the casting
  3. The maximum weight of the casting
  4. What is the annual output?

The most suitable machines will be designed for your workpieces according to your information.

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